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Program failure at 80+ degrees

Hello,

I was hoping to hear your opinion about a serious problem I have - it is either I solve it or reduce my LPC2478 CPU speed from 72[MHz] to 64[MHz] (11% loss. The problem does not seem to be occurring at lower MHz settings). I posted about this in the past but it was a long time ago.
When I place a controller in an environmental chamber and increase the temperature to 80+ Celsius degrees, I often see data abort exceptions, and sometimes I get the impression that the PC takes a hike (even the firmware LED that blinks every 1 second becomes irregular for a while before it stops). The program is launched by a boot loader and has a lower level supporting firmware layer that handles some interrupts (not all). I also see that if RTX is not started at all (but the application hangs in a "for (;;)" loop instead, hence the bootloader and firmware layer were/are involved, but the application is idle) - the system never crashes! I have excluded, as far as I could tell, the roll of external memory or RTX in this situation. However, I still suspect RTX a little (even though my test programs never crashed).
My question: did you ever encounter such a situation? Where do I look best? can this be the result of a misbehaving peripheral? NXP have confirmed the LPC2478 is not the reason.

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  • NXP have confirmed the LPC2478 is not the reason.

    Odd ... the maximum allowed ambient temperature for the commercial version of the chip is 85 degrees Celsius. "80+ degrees" sounds awfully close to that.

    Besides the CPU, there are a few other possible suspects, like the power supply. I wouldn't exclude the external memory until after a thorough examination - at 80 °C the external memory interface of the chip might be operating close to its worst-case specs. Another candidate for investigation is the flash memory of the chip (if it is used).

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  • NXP have confirmed the LPC2478 is not the reason.

    Odd ... the maximum allowed ambient temperature for the commercial version of the chip is 85 degrees Celsius. "80+ degrees" sounds awfully close to that.

    Besides the CPU, there are a few other possible suspects, like the power supply. I wouldn't exclude the external memory until after a thorough examination - at 80 °C the external memory interface of the chip might be operating close to its worst-case specs. Another candidate for investigation is the flash memory of the chip (if it is used).

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